Supercharge your logistics operations
with smart automation technology
Take the next step in optimizing your logistics processes with our free logistics guide!
Trusted by 25,000+ brands worldwide
See how machine vision transforms sortation with speed, accuracy, and efficiency
Sort smarter, ship faster
In today's high-speed e-commerce and retail distribution environments, accurate sortation is make-or-break for meeting customer delivery expectations.
Our machine vision and barcode scanning systems automate this critical process, reliably identifying and routing products of any size, shape, or color at full conveyor speeds – while providing real-time performance data to optimize your entire operation.
Item detection
to identify and sort items on a conveyor
Automated categorization
based on attributes like size, weight, and type
Robotic sorting
to automatically scan packages picked by robots
Reverse logistics
to sort returns for restocking, repackaging, and rerouting
Say goodbye to delays, errors, and bottlenecks
Discover how automated sortation keeps your business moving faster, smarter, and more profitably.
Optimize traceability automation
Track every item with 99% accuracy to reduce product loss.
Reduce labor costs
Eliminate the need for manual barcode scanning and sorting, saving time, decreasing labor costs, and reducing human error.
Fulfill orders faster
Speed up the picking, packing, and shipping processes to meet increasing customer demands.
Streamline your supply chain
Improve overall supply chain efficiency and visibility with intelligent automation.
Industry-leading technology to transform your logistics processes
Vision systems & cameras
Vision systems inspect and analyze products during logistics.
Integrating these systems boosts accuracy, speed, and consistency in your quality control activities, while reducing waste for higher efficiency and reduced costs.
Dimensioning systems
Dimensioning systems with compact, industrial smart cameras capture moving objects in both 3D and 2D.
These systems automate tasks such as container fill measurement, quality inspection, object detection, label placement guidance, and more.
Hands-free barcode scanners
Cognex barcode scanners (also called "readers") capture 1D and 2D barcodes. These fixed industrial scanners track almost every item in industry and commerce.
These devices not only decode information to track parts or shipments, but also help manage inventory, verify product authenticity, and more.
“The fact that we are changing over all of our technology to Cognex speaks to our confidence in them.”
-Brian Poveromo, Director of Facilities and Maintenance, American Eagle Outfitters
American Eagle Outfitters transformed its omnichannel operations with the help of DataMan barcode readers, achieving impressive 99% read rates and significantly improving efficiency and accuracy across its distribution centers.
This increased throughput and reduced costly no-reads, enabling American Eagle to optimize both fulfillment speed and accuracy to meet rising customer expectations.
Transform your operations today.
Explore how our logistics solutions can work for you.
Sortation Solutions FAQs
How can Cognex sortation systems improve order accuracy and delivery times in e-commerce fulfillment?
Cognex sorting solutions with high-accuracy barcode reading help ensure that packages are correctly sorted and shipped to their destinations on time.
Image-based barcode readers and high-speed tunnels use advanced algorithms and decoding technology to quickly read codes on parcels and packages entering the sorting system, adding traceability and efficiency to the sorting process
Why is traceability important in parcel and package sorting?
Traceability ensures packages are routed correctly and issues like misplaced items are quickly resolved, improving loss prevention, inventory integrity, and customer trust through reliable delivery. With barcode scanning, maintaining traceability in sortation systems allows accurate tracking of every package from entry to final shipping.
How can we speed up the sorting process in our facility?
Accelerating your sorting process requires reliable, high-speed identification technology that won't become a bottleneck in your operation. Cognex's DataMan® barcode readers and In-Sight® vision systems can process packages at conveyor speeds while maintaining high read rates—even when barcodes are damaged, skewed, or partially obscured.
Our solutions help facilities speed up sorting by:
- Reading multiple barcodes simultaneously from any angle
- Eliminating the need to manually reorient packages
- Reducing time-consuming manual inspections and rescans
How do we approach integrating new automation systems with our existing infrastructure?
At Cognex, we facilitate seamless integration of new automation systems with your existing infrastructure through:
- Expert Partnerships: We work with certified integrators to ensure a smooth transition with minimal disruption.
- Flexible Communication: Our Cognex Connect suite supports open-standard Ethernet and Fieldbus protocols for easy connection to various PLCs and automation devices.
- Pre-Configured Solutions: We offer ready-to-use templates and drivers for major robotic systems, streamlining the integration process.
- Network Compatibility: Our vision systems use standard TCP/IP protocols, simplifying configuration and network management.
By employing these strategies, Cognex ensures a seamless integration that enhances your operations while maintaining system continuity.
How scalable and customizable are warehouse automation solutions for our specific needs?
Cognex provides highly scalable and customizable warehouse automation solutions designed to meet your specific needs through:
- Flexible System Architecture: Our modular solutions allow you to start with key components and expand as your business grows, from automating a single process to an entire warehouse.
- Customizable Software: Cognex vision systems and barcode readers feature powerful software, such as the In-Sight Vision Suite software, which is common across all In-Sight® products and allows developers access to tools and utilities to configure, manage, and maintain all their In-Sight products.
- Industry-Specific Adaptations: Our solutions are tailored to different sectors, from e-commerce to manufacturing logistics, ensuring optimal performance in your unique environment.
- Scalable Performance: As throughput increases, our systems scale efficiently, with barcode readers capable of processing thousands of packages per hour with sub-150 millisecond scan times.
These features ensure Cognex solutions grow with your business, delivering both efficiency and adaptability.
How can integrating barcode readers or scanners enhance my operations?
Cognex barcode readers and scanners boost operations through:
- Increased Speed and Efficiency: Process thousands of packages per hour with sub-150 millisecond scan times, speeding up logistics and order fulfillment.
- Exceptional Accuracy: Advanced algorithms read damaged or low-quality barcodes, ensuring near-perfect read rates.
- Improved Traceability: Automated tracking with 99% accuracy enhances inventory management and reduces product loss.
- Reduced Labor Costs: Automation eliminates manual scanning, saving time and minimizing errors.
- Real-Time Data: Gain insights to optimize inventory and logistics operations.
By implementing Cognex barcode reading technology, you can streamline your logistics workflow and gain a competitive edge in today's fast-paced business environment.
Talk to an expert: +353 21 601 9005
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Cognex Corporation | 1 Vision Drive | Natick, MA 01760 | USA